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CHECKWEIGHER SYSTEMS
AEROSOL TYPE CHECKWEIGHER
Stock Code: 8 PCWD
"The PCW-D Aerosol Type Checkweigher is a quality control solution that offers high precision at the milligram (mg) level with its specialized carousel mechanism designed for round-shaped products. With its compact design and high speed, it serves as the ultimate control point for ""X-raying"" the production line, particularly for the cosmetics sector, contract filling facilities, and filling machine manufacturers. The system offers remote production monitoring and software updates through IoT and cloud integration, while its self-learning algorithms ensure superior measurement capability even in the most demanding environments. Available with the advantage of delivery from stock, this end-of-line machine maximizes business profitability by generating critical statistical data for quality assurance and production planning processes."
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GENERAL INFORMATION
"The PCW-D Model Carousel Checkweigher is a professional weighing system specially developed for round-shaped products, designed to be integrated into existing production lines without requiring any modifications. Meeting high-speed requirements in the aerosol, cosmetics, pharmaceutical, and food sectors, the system offers practical operation through its easily interchangeable carousel mechanism tailored to various product diameters. This technology is easily managed via a durable 7-inch touchscreen and generates detailed reports that enhance production efficiency. The system utilizes two different rejection options (piston or air blast) based on the physical characteristics of the products to remove faulty packages from the line within milliseconds. Its superior software filters maintain high precision even in harsh environments affected by electrical noise and vibration, elevating quality assurance standards to the highest level. Furthermore, the capability to manufacture in custom dimensions beyond the standard catalog provides flexible engineering solutions for non-standard projects."
ADVANTAGES AND USAGE AREAS

Puls Elektronik’in %100 yerli mühendisliğiyle geliştirilen PCW-D, aerosol, kozmetik ve kimya sektörlerindeki yuvarlak formlu ürünlerin miligram hassasiyetinde tartımı için özel olarak tasarlanmıştır. Çarklı (starwheel) sistemi sayesinde mevcut üretim hatlarına herhangi bir tadilat gerektirmeden kolayca entegre olur. Bu sistem sadece bir tartım bandı değil; IOT ve bulut entegrasyonu ile üretimin "röntgenini çeken", gerçek zamanlı planlama ve kalite istatistikleri üreten dijital bir kontrol terminalidir. Dinamik kalibrasyon ve otomatik öğrenen algoritmaları ile en zorlu hat sonu koşullarında bile yüksek hızda kararlı ölçüm yapar. Hadımköy fabrikamızda üretilen PCW-D; fason dolum tesisleri ve dolum makinesi imalatçıları için kalite güvence süreçlerinin en kritik ve nihai çözüm noktasıdır. Uzaktan servis ve yazılım güncelleme desteğiyle operasyonel kesintisizliği garanti ederek, işletmenizi rakiplerinize göre daha verimli, hızlı ve kârlı bir yapıya kavuşturur.

Avantajlar ve Kullanım Alanları:

  • Üstün Veri ve IOT Entegrasyonu: Üretim durumunu bulut üzerinden uzaktan izleme kabiliyeti ve IOT altyapısı ile dijital fabrika dönüşümüne tam uyum.
  • Üretim Röntgeni ve İstatistik: Kalite güvence, üretim planlama ve verimlilik analizleri için gerekli tüm istatistiksel verileri ve raporları otomatik üretme.
  • Yüksek Hassasiyet ve Hız: Yuvarlak tip ürünlerde miligram mertebesinde tartım kabiliyeti ve yüksek çevrim hızlarında kararlı performans.
  • Kozmetik ve Aerosol Odaklı Denetim: Özellikle fason dolum yapan tesislerde, ürün çapına uygun hızlı değiştirilebilir çark sistemiyle pratik kullanım.
  • Akıllı Operasyonel Yönetim: Otomatik öğrenen algoritma ve dinamik kalibrasyon sayesinde manuel ayar gereksinimini ve hata payını minimize etme.
  • Kompakt ve Kolay Entegrasyon: Mevcut konveyör hatlarına müdahale etmeden hızlı kurulum ve dar alanlara uygun endüstriyel tasarım.
  • Zorlu Ortam Filtrelemesi: Üstün yazılım filtreleri sayesinde hat sonu titreşimlerinden ve parazitlerden etkilenmeden "sıfır hata" odaklı ölçüm.
  • Sürdürülebilir Yerli İmalat: Stoktan veya çok hızlı üretim avantajı, uzaktan yazılım güncelleme ve Hadımköy fabrikasından doğrudan yedek parça sürekliliği.
Weighing Range :
0 - 1000 g
Throughput (weighing/minute) :
200
Resolution :
0.1 g
Accuracy :
0.5 g
Standart sorting / rejecting device :
Air Jet / ( Pusher opt. )
Exproff  :
Optional

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